Plug Valves
What are Plug Valves?
Plug Valves are quarter-turn valves that use a cylindrical or conically tapered plug to control fluid flow through a passage. Known for their simple design and quick operation, they are ideal for on/off and moderate throttling services in various hygienic and industrial applications.
Asiad Steel Industries is a trusted supplier of precision-engineered Plug Valves for dairy, beverage, and food processing lines. Our valves ensure zero contamination and leak-proof performance in critical sanitary environments.
Key Features
Leak-Proof
Jointing
Sanitary
Design
Easy to
Clean
Standards
Compliant
Corrosion
Resistant
Specifications
| Specification Category | Parameter / Feature | Details / Options |
|---|---|---|
| Size Range | Nominal Size | ½” to 6″ (custom sizes available) |
| Pressure Ratings | ANSI / ASME Class | Class 150, 300, 600, 900, 1500, 2500 |
| PN Ratings | PN6, PN10, PN16, PN25, PN40, PN64 | |
| Product Types | Dairy Plug Valve | Full Port, Standard Port, Reduced Port |
| Material Options | Valve Body Material | Stainless Steel 304, Stainless Steel 316, Carbon Steel, Titanium |
| Seal Material | EPDM, NBR, PTFE, FKM | |
| Standards & Certifications | ASTM | ASTM A351, ASTM A217, ASTM F304 |
| ASME / ANSI | ASME B16.34, ASME B16.10, ASME B16.5 | |
| European Standards | EN 10204, EN 12516-1 | |
| Certifications | ISO 9001, PED 2014/68/EU, CE Certified, NSF Certified, NACE MR0175 | |
| Design Features | Valve Type | Full Port, Lubricated, Non-Lubricated |
| End Connections | Flanged, Threaded, Socket Weld, Butt Weld | |
| Flow Direction | Bi-Directional | |
| Pressure Relief | Optional Pressure Relief Valve | |
| Coating & Surface Finish | Anti-Corrosion Coating | Passivation, Oxide Layer, PVD Coating |
| Surface Finish | Mill Finish, Polished, Bead Blasted | |
| Testing & Inspection | Pressure Testing | Hydrostatic, Pneumatic |
| Non-Destructive Testing | Radiography (RT), Ultrasonic (UT), Dye Penetrant (DPT) | |
| Destructive Testing | Tensile, Hardness, Impact, Blow-Through |
Dimensions
| Nominal Size (NPS) | Body Length (L) | Body Width (W) | Thread Length (T) | Weight per Piece |
|---|---|---|---|---|
| ½” | 75 mm | 45 mm | 15 mm | 350g |
| ¾” | 90 mm | 50 mm | 20 mm | 450g |
| 1″ | 100 mm | 55 mm | 25 mm | 600g |
| 1½” | 120 mm | 70 mm | 30 mm | 800g |
| 2″ | 140 mm | 80 mm | 35 mm | 1.0kg |
| 3″ | 160 mm | 100 mm | 40 mm | 1.5kg |
| 4″ | 180 mm | 120 mm | 45 mm | 2.0kg |
| 6″ | 220 mm | 150 mm | 50 mm | 3.0kg |
Mechanical Properties
| Property | Value | Unit / Standard |
|---|---|---|
| Tensile Strength | 485 – 750 | MPa (Carbon Steel, Stainless Steel, Alloy Steel) |
| Yield Strength | 170 – 450 | MPa |
| Hardness | 120 – 200 | HB (Brinell) |
| Elongation | ≥ 20 – 30 | % |
| Density | 7.8 – 8.0 | g/cm³ |
| Impact Toughness | ≥ 27 – 70 | J (Charpy, grade-dependent) |
| Modulus of Elasticity (E) | ~200 | GPa |
| Fatigue Strength | 250 – 450 | MPa |
| Corrosion Resistance | Good to Excellent (SS > CS > Alloy Steel) | – |
| Thermal Conductivity | 15 – 50 | W/m·K |
| Coefficient of Thermal Expansion | 11 – 17 × 10⁻⁶ | /°C |
| Yield Ratio (YS/UTS) | 0.40 – 0.65 | – |
| Poisson’s Ratio | 0.27 – 0.30 | – |
| Brinell Hardness Range | 120 – 200 | HB |
| Surface Finish | Serrated / Stock / Smooth finish per ASME B16.5 | – |
| Welding Type | Butt-welded or Slip-on (depending on piping system) | – |
| Operating Temperature Range | -46 to 600 | °C (material-dependent) |
| Pressure Rating | Class 150, 300, 600, 900, 1500, 2500 | ASME B16.5 Standards |
Chemical Composition
| Nominal Size (NPS) | Body Length (L) | Body Width (W) | Thread Length (T) | Weight per Piece |
|---|---|---|---|---|
| ½” | 75 mm | 45 mm | 15 mm | 350g |
| ¾” | 90 mm | 50 mm | 20 mm | 450g |
| 1″ | 100 mm | 55 mm | 25 mm | 600g |
| 1½” | 120 mm | 70 mm | 30 mm | 800g |
| 2″ | 140 mm | 80 mm | 35 mm | 1.0kg |
| 3″ | 160 mm | 100 mm | 40 mm | 1.5kg |
| 4″ | 180 mm | 120 mm | 45 mm | 2.0kg |
| 6″ | 220 mm | 150 mm | 50 mm | 3.0kg |
Applications of Dairy Plug Valves
Dairy & Milk Processing
Units
Beverage Plants
Pharmaceutical
Food Processing &
Edible Oil Units
Chemical & Enzyme
Production
Dairy R&D and Quality
Testing Labs
Do you have questions?
What makes plug valves suitable for dairy applications?
Can plug valves be used in automated systems?
Are these valves pressure-rated for CIP/SIP?
Do you offer plug valves with special end connections?
